- OUR SERVICES
HYDRAULIC TESTING
MACHINE
Tech Care India provides advanced hydraulic testing machines designed for accurate pressure testing, leakage detection, strength verification, and safety inspection of cylinders, pipes, pressure vessels, and industrial equipment under high-pressure conditions.
Our systems are engineered for reliable industrial performance with precise pressure control, safe operation, and long-term durability across multiple testing applications.
Accuracy
Assured
Life
Industrial Hydraulic Testing Machines
A Hydraulic Testing Machine is an industrial machine used to test the strength, durability, pressure resistance, and leakage performance of cylinders, pipes, vessels, hoses, and other pressure equipment using hydraulic pressure (water or oil).
Tech Care India supplies and services hydraulic testing machines designed for high-pressure testing environments — ensuring accurate, safe, and reliable performance validation for gas cylinders, pressure vessels, pipelines, and industrial components.
Each machine is built for long service life with precise leak detection capability and is suitable for industrial gas plants, manufacturing industries, quality control laboratories, and more.
How a Hydraulic Testing Machine Works
Pressure Generation
The hydraulic pump generates high pressure using water or hydraulic fluid.
Object Filling
The test object — cylinder, pipe, or vessel — is filled with the hydraulic fluid.
Pressure Build-Up
Pressure is gradually increased to the required test level via control valves.
Measurement
The machine measures pressure holding, leakage, expansion, and deformation.
Result & Release
Test results are recorded and pressure is safely released via the relief system.
Pressure Generation
The hydraulic pump generates the required high pressure using water or hydraulic fluid for the test.
Object Filling
The test object — cylinder, pipe, vessel, or hose — is filled completely with the hydraulic fluid.
Pressure Build-Up
Pressure is gradually increased to the required test level using precision control valves.
Measurement
The machine accurately measures pressure holding capacity, leakage, expansion, and structural deformation.
Result & Release
Test results are recorded and pressure is safely released through the built-in safety relief system.
Why Choose Our Hydraulic Testing Machines
Our hydraulic testing machines deliver precise, safe, and dependable performance — built for demanding industrial testing environments.
High Testing Accuracy
Precision pressure gauges and control systems ensure highly accurate and repeatable test results every time.
Safe Operation
Built-in safety relief systems and control valves ensure operator safety during high-pressure testing operations.
Leak Detection Capability
Effectively identifies micro-leaks and structural weaknesses in cylinders, vessels, and pressure equipment.
Long Service Life
Robust construction with high-quality hydraulic components ensures reliable, long-lasting performance in industrial use.
Key Components of Hydraulic Testing Machines
Every hydraulic testing machine is built with precision-engineered components for dependable, high-pressure testing performance.
Industries We Serve
Hydraulic testing machines are essential across industries where pressure integrity, safety compliance, and quality assurance are critical.
Types of Hydraulic Testing Machines
We supply all major categories of hydraulic testing machines — matched to your specific testing requirements and industry standards.
Hydrostatic Testing Machine
Used for pressure testing of equipment filled with water to check for leakage or structural weakness. Suitable for:
- Gas cylinders
- Pressure vessels
- Pipes and tubes
- Fire extinguishers
Universal Testing Machine (UTM)
Hydraulic UTM used for mechanical property testing of metals and materials. Suitable for:
- Tensile testing
- Compression testing
- Bend testing of metals
- Quality control labs & steel industries
Cylinder Hydraulic Test Bench
Specially designed for safety testing of industrial cylinders to standard compliance. Suitable for:
- Oxygen cylinders
- Acetylene cylinders
- LPG cylinders
- CNG cylinders
Our Plants in Action
Precision and reliability in every gas generation plant.
Medical & Industrial
m³/hr Available
After Defrost
Power-Efficient Plants Built for Performance & Reliability
Tech Care India supplies advanced Oxygen Gas Plants engineered using cryogenic air separation technology — delivering exceptional purity, minimal power consumption, and dependable 24/7 operation.
Our systems eliminate dependency on external gas suppliers by enabling on-site production with high purity, consistent performance, and complete operational control.
We provide end-to-end support including installation, commissioning, and annual maintenance to ensure peak efficiency from day one.
What Makes Our Oxygen Plants Stand Out
Medium Operating Pressure
Operates at just 32–35 kg/cm², significantly reducing energy consumption vs conventional high-pressure systems.
Cryogenic Liquid Oxygen Pump
Seamless cylinder filling of dry gaseous oxygen at desired pressure up to 200 kg/cm²g — safe and efficient.
Integrated Molecular Sieve Dryer
Removes moisture, CO₂, acetylene, hydrocarbons, and all impurities before separation for ultra-clean output.
Fast Start-Up
Only ~8 hours to resume full production after defrost cycle. Short stop requires just 1–1.5 hours to restart.
Dual Production Capability
Simultaneously produces high-purity Oxygen (99.6%) and Nitrogen (99.9999%) at no additional cost.
Compact Layout
Complete plant and cylinder filling station fits within a compact footprint — ideal for space-constrained sites.
Built to Outperform Industry Benchmarks
Industry-Leading Energy Efficiency
For 250 m³/hr capacity and above under normal continuous operation — one of the lowest energy profiles in the industry.
Exceeds Rated Output
Output typically exceeds rated capacity due to efficient design, precision engineering, and high-quality materials.
Long Defrosting Cycle
Super-efficient expansion engine ensures rapid cooling, reduced startup time, and long-term power savings.
How Cryogenic Air Separation Works
Air Compression
Atmospheric air drawn in and compressed to required working pressure.
Purification
Molecular sieves remove CO₂, moisture, acetylene & hydrocarbons.
Heat Exchange
Compressed air pre-cooled through multi-pass heat exchangers.
Liquefaction
Expansion engine generates refrigeration, liquefying the air stream.
Separation
Distillation columns separate O₂ & N₂ for delivery or cylinder filling.
Air Compression
Atmospheric air is drawn in and compressed to the required working pressure.
Purification
Air passes through molecular sieves removing CO₂, moisture, acetylene & hydrocarbons.
Heat Exchange
Compressed air is pre-cooled through multi-pass heat exchangers for liquefaction.
Liquefaction
Expansion engine generates refrigeration, efficiently liquefying the air stream.
Separation & Delivery
Distillation columns separate O₂ & N₂ for final delivery or cylinder filling.
Why Choose an On-Site Oxygen Gas Plant
99.6% Purity
Medical and industrial-grade oxygen delivered consistently without compromise on quality.
Superior Long-Term ROI
Significant cost savings over time with independence from external oxygen suppliers.
Power-Efficient Processing
Cryogenic technology with one of the lowest energy profiles available in the industry today.
Supply Independence
Zero dependency on external LOX/LIN supply chains — full operational control at all times.
Highly Customizable
Capacities from 40 to 1500+ m³/hr — scalable as your production needs grow over time.
Full AMC Support
Installation, commissioning, and annual maintenance support across all domestic and international regions.
Production Capacity Table
| # | Model | O₂ Qty (m³/hr) | O₂ Purity % | O₂ Pressure (kg/cm²) | N₂ Qty (m³/hr) | N₂ Purity % |
|---|---|---|---|---|---|---|
| 1 | TCI-ORG 80 | 80 | 99.6 | 150 | 275 | 96 |
| 1A | TCI-ORG 80A | 70 | 99.6 | 150 | 250 | 99.5 |
| 2 | TCI-ORG 100 | 100 | 99.6 | 150 | 450 | 96 |
| 2A | TCI-ORG 100A | 90 | 99.6 | 150 | 400 | 99.5 |
| 3 | TCI-ORG 200 | 200 | 99.6 | 150 | 700 | 99.5 |
| 4 | TCI-ORG 300 | 300 | 99.6 | 150 | 1300 | 98.00 |
| 5 | TCI-ORG 400 | 400 | 99.6 | 150 | 1600 | 98.00 |
| 6 | TCI-ORG 600 | 600 | 99.6 | 150 | 2940 | 98.00 |
| 7 | TCI-ORG 1000 | 1000 | 99.6 | 150 | 4500 | 98.00 |
* Provisions can be made for tapping up to 20% liquid oxygen/nitrogen simultaneously with gaseous oxygen, at additional cost.
* 100% dedicated Liquid Oxygen and Liquid Nitrogen plants can also be custom designed and offered.
Other Specifications (8 Hours)
| Specification | ORG 100 | ORG 200 | ORG 300 | ORG 400 | ORG 600 | ORG 1000 |
|---|---|---|---|---|---|---|
| Air Pressure (starting) | 45 kg/cm² | 45 kg/cm² | 45 kg/cm² | 45 kg/cm² | 45 kg/cm² | 45 kg/cm² |
| Air Pressure (normal) | 35 kg/cm² | 34 kg/cm² | 34 kg/cm² | 34 kg/cm² | 34 kg/cm² | 34 kg/cm² |
| Starting Time (after defrost) | 8 Hours | 8 Hours | 8 Hours | 8 Hours | 8 Hours | 1 Hour |
| Starting Time (short stop) | 1½ Hours | 1 Hour | 1 Hour | 1 Hour | 1 Hour | 1 Hour |
| Defrost Time | 8 Hours | 9 Hours | 8 Hours | 8 Hours | 8 Hours | 8 Hours |
| Defrosting Cycle (normal) | 9 Months | 9 Months | 9 Months | 9 Months | 9 Months | 12 Months |
| Cylinder Filling Manifolds | 2×12 Nos | 2×24 Nos | 2×30 Nos | 2×50 Nos | 2×70 Nos | N/A |
| Cooling Water Requirement | 30 m³/hr | 50 m³/hr | 70 m³/hr | 80 m³/hr | 150 m³/hr | 250 m³/hr |
| Inlet Cooling Water Temp | 25°C | 27°C | 27°C | 27°C | 27°C | 28°C |
| Total Weight (approx.) | 29 Tons | 45 Tons | 50 Tons | 80 Tons | 100 Tons | 140 Tons |
| Assembly Height | 8.1 M | 10.5 M | 10.5 M | 10.5 M | 10.5 M | 12.5 M |
| Max Roof Height | 10 M | 12 M | 12.5 M | 12.5 M | 12.5 M | 14.5 M |
| Area Required | 12×12 M | 35×15 M | 35×15 M | 35×15 M | 35×15 M | 50×20 M |
| Power Supply Required | 400 & 230V | 400 & 230V | 400 & 230V | 400 & 230V | 400 & 230V | 440V 3Ph 50Hz |
* High purity Nitrogen up to 1 PPM can be tapped simultaneously with a separate liquid Nitrogen pump in modified plants, at additional cost.
6N Grade Available
m³/hr Available
Operation
Precision-Engineered Plants for Purity & Reliability
Tech Care India designs and manufactures Nitrogen Gas Plants tailored to your exact purity, capacity, and infrastructure requirements — delivering uninterrupted supply where it matters most.
Our Nitrogen plants are built for industries where purity, reliability, and steady supply are absolutely critical — from food processing and electronics to oil & gas and pharmaceuticals.
We provide complete support including installation, commissioning, and annual maintenance contracts to ensure peak performance from day one.
Industries We Serve
Our Nitrogen Gas Plants are designed for industries where purity, reliability, and steady supply are critical.
Types of Nitrogen Generation Systems
Cryogenic Nitrogen Plants
Suitable for medium- to large-scale production with purity range of 99.9% to 99.9999%. Highly stable for continuous industrial duty — ideal for demanding, 24/7 operations.
PSA Nitrogen Generators
Pressure Swing Adsorption systems for low to medium flow requirements. Compact, energy-efficient, and easy to maintain — ideal for on-site generation with purity up to 99.999%.
Membrane Nitrogen Systems
Hollow-fibre membrane technology for lower purity applications (95–99.5%). No moving parts, zero maintenance, and instant start-up — perfect for purging and blanketing uses.
Designed & Manufactured Tailored to You
We design and manufacture Nitrogen plants tailored to your exact specifications — no off-the-shelf compromises.
- Your required purity
- Target production capacity
- Space and infrastructure constraints
- Operating cost goals
- Compliance and safety standards
Built for Industrial-Grade Performance
Ultra-High Purity Available
Cryogenic Nitrogen plants deliver purity from 99.9% up to 99.9999% — meeting even the most stringent semiconductor and pharmaceutical standards.
Large-Scale Capacity
Scalable plant designs from small on-site units to full-scale industrial plants — built to grow with your business needs.
Continuous Stable Operation
Engineered for uninterrupted, round-the-clock operation — highly stable for continuous industrial duty with minimal downtime.
Why Choose an On-Site Nitrogen Gas Plant
Up to 99.9999% Purity
From standard industrial grade to ultra-high purity 6N — precisely matched to your application requirements.
Reduced Operating Costs
Eliminate recurring costs of buying, storing, and transporting bulk liquid nitrogen cylinders permanently.
Complete Supply Security
Never face production halts due to supplier delays or shortages — your nitrogen supply is always under your control.
Scalable for Any Demand
Modular designs allow capacity expansion as your production requirements increase, without complete system replacement.
Energy-Efficient Design
Advanced cryogenic and PSA technologies ensure minimal power consumption per unit of nitrogen produced.
Full AMC Support
End-to-end service including installation, commissioning, and annual maintenance across India and internationally.
Global Presence
Serving Clients Across 30+ Countries
Trusted by industries worldwide for reliable gas plant solutions and industrial equipment.